Manufacturing Processes - 1 Test - Set 2

1)   Mechanical working processes are performed on metals

a. to achieve optimum mechanical properties in the metal
b. to improve the mechanical strength of the metal
c. to make metal dense
d. all of the above
Answer  Explanation  Related Ques

ANSWER: all of the above

Explanation:
No explanation is available for this question!


2)   Hot working process is the plastic deformation of metal which is carried out

a. at temperature below the recrystallisation temperature
b. at temperature above the recrystallisation temperature
c. at temperature equals to boiling point of water
d. none of the above
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ANSWER: at temperature above the recrystallisation temperature

Explanation:
No explanation is available for this question!


3)   Which of the following statements are correct for plastic?

1. Plastic is a non-metallic material that can be moulded to any shape
2. Plastic is a natural or synthetic resin
3. Plastic is of organic nature composed of hydrogen, oxygen, carbon and nitrogen


a. only statements 1 and 2 correct, statement 3 is wrong
b. only statements 1 and 3 correct, statement 2 is wrong
c. only statements 2 and 3 correct, statement 1 is wrong
d. all of above statements 1, 2 and 3 are correct
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ANSWER: all of above statements 1, 2 and 3 are correct

Explanation:
No explanation is available for this question!


4)   The plastics which soften when heat is applied with or without pressure, but requires cooling to set them to shape are called as

a. thermosofting materials
b. thermosetting materials
c. thermoplastic materials
d. thermostatting materials
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ANSWER: thermoplastic materials

Explanation:
No explanation is available for this question!


5)   In resistance electric welding, the current passed through two joining metal pieces is

a. 230 to 440 volts, at a high amperage
b. 230 to 440 volts, at a low amperage
c. 2 to 8 volts, at a high amperage
d. 2 to 8 volts, at a low amperage
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ANSWER: 2 to 8 volts, at a high amperage

Explanation:
No explanation is available for this question!


6)   As compared to the arc welding, the gas welding takes

a. considerably less time for the metal to heat up
b. considerably more time for the metal to heat up
c. approximately same time for the metal to heat up as arc welding
d. unpredictable
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ANSWER: considerably more time for the metal to heat up

Explanation:
No explanation is available for this question!


7)   Good surface finish and better dimensional accuracy can be achieved in

a. cold working process
b. hot working process
c. both a. and b.
d. none of the above
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ANSWER: cold working process

Explanation:
No explanation is available for this question!


8)   Which of the following are the cold working processes?

(1) Forging
(2) Bending
(3) Squeezing
(4) Pipe Welding
(5) Drawing


a. (1), (2) and (3)
b. (2), (3) and (5)
c. (2), (4) and (5)
d. (1), (2), (3) and (5)
Answer  Explanation  Related Ques

ANSWER: (2), (3) and (5)

Explanation:
No explanation is available for this question!


9)   The process of joining two pieces of metal with a different fusible metal applied in a molten state is called as

a. welding
b. soldering
c. both a. and b.
d. none of the above
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ANSWER: soldering

Explanation:
No explanation is available for this question!


10)   Which of the following statements is/are true for welding process?

a. General welding equipments are very costly
b. Welding results in residual stresses and distortion of workpiece
c. Two dissimilar metals cannot be joined by welding
d. All of the above
Answer  Explanation  Related Ques

ANSWER: Welding results in residual stresses and distortion of workpiece

Explanation:
No explanation is available for this question!


11)   Thermosetting materials are

a. the plastics which can be softened even after they have set and hardened
b. the plastics which require heat and pressure to mould them into shape
c. both a. and b.
d. none of the above
Answer  Explanation  Related Ques

ANSWER: the plastics which require heat and pressure to mould them into shape

Explanation:
No explanation is available for this question!


12)   Which plastic materials contain strong cross linkings in their molecular structure?

a. Thermoplastic materials
b. Thermosetting materials
c. Both a. and b.
d. None of the above
Answer  Explanation  Related Ques

ANSWER: Thermosetting materials

Explanation:
No explanation is available for this question!


13)   Worm working or semi-hot working process, which is the plastic deformation of metal or alloy under conditions of temperature and strain rate, is performed to eliminate drawbacks of

a. cold working process
b. hot working process
c. both cold and hot working processes
d. none of the above
Answer  Explanation  Related Ques

ANSWER: both cold and hot working processes

Explanation:
No explanation is available for this question!


14)   The volume of metal that enters the rolling stand

a. should increase after rolling process
b. should decrease after rolling process
c. should remain same after rolling process
d. unpredictable
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ANSWER: should remain same after rolling process

Explanation:
No explanation is available for this question!


15)   The metal joined is never brought to a molten stage in

a. pressure welding
b. fusion welding
c. thermit welding
d. none of the above
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ANSWER: pressure welding

Explanation:
No explanation is available for this question!


16)   Which of the following is an example of fusion welding?

a. Atomic hydrogen welding
b. Flash welding
c. Seam welding
d. Spot welding
Answer  Explanation  Related Ques

ANSWER: Atomic hydrogen welding

Explanation:
No explanation is available for this question!


17)   Which of the following is an example of thermoplastic material?

a. Camera bodies
b. Automobile parts
c. Electric plugs
d. Electric insulation
Answer  Explanation  Related Ques

ANSWER: Electric insulation

Explanation:
No explanation is available for this question!


18)   Which of the following characteristics does not affect the properties of plastics?

a. Their molecular structure
b. Their degree of polymerization
c. Both a. and b
d. None of the above
Answer  Explanation  Related Ques

ANSWER: None of the above

Explanation:
No explanation is available for this question!


19)   Consider the following diagram of machining tool. What is the type of the tool shown below?

MP1 (73).jpeg
a. Turning tool
b. Facing tool
c. Chamfering tool
d. Parting or necking tool
Answer  Explanation  Related Ques

ANSWER: Chamfering tool

Explanation:
No explanation is available for this question!


20)   Assume a machining process of taper turning. In this process, a large diameter of taper is 'D' and it is uniformly decreased to the small diameter of the taper 'd' at the horizontal length of tapered part of workpiece is 'L'. What is the correct formula for half of tapper angle (2α / 2)?

a. α = sin–1 ((D – d) / 2L)
b. α = cos–1 ((D – d) / 2L)
c. α = tan–1 ((D – d) / 2L)
d. α = cot–1 ((D – d) / 2L)
Answer  Explanation  Related Ques

ANSWER: α = tan–1 ((D – d) / 2L)

Explanation:
No explanation is available for this question!


21)   Calculate time taken to face a workpiece of 100 mm diameter. The cross feed is 0.2 mm/rev and spindle speed is 200 r.p.m.

a. 10 min
b. 5 min
c. 2.5 min
d. 1.25 min
Answer  Explanation  Related Ques

ANSWER: 1.25 min

Explanation:
No explanation is available for this question!


22)   Which of the following is a soft solder?

a. Copper-zinc alloy
b. Nickel-silver alloy
c. Lead-tin alloy
d. All of the above
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ANSWER: Lead-tin alloy

Explanation:
No explanation is available for this question!


23)   What is used as joining medium in brazing operation?

a. Copper-zinc alloy
b. Nickel-silver alloy
c. Lead-tin alloy
d. All of the above
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ANSWER: Copper-zinc alloy

Explanation:
No explanation is available for this question!


24)   Joint strength in brazing operation is

a. as high as in gas or arc welding
b. not as high as in gas or arc welding
c. higher than that of in gas or arc welding
d. unpredictable
Answer  Explanation  Related Ques

ANSWER: not as high as in gas or arc welding

Explanation:
No explanation is available for this question!